The Modified Atmosphere Packaging Machine is designed to extend the shelf life of fresh food by replacing the air inside the package with a protective gas mixture. This MAP packaging machine integrates vacuum extraction, gas mixing, and heat sealing to create an optimal preservation environment for food.
Our gas-flushing packaging machine supports multiple tray sizes and can achieve 2–6 cycles per minute, depending on tray size and product type. The machine is widely used for packaging fresh meat, seafood, fruits, vegetables, ready meals, and cooked food products.
With a gas-replacement accuracy of up to 99%, this tray-sealing packaging machine effectively slows microbial growth and reduces oxidation, extending product shelf life by 2–5 times compared with traditional packaging.
Working Principle of the MAP Packaging Machine
The MAP packaging machine uses modified atmosphere packaging to preserve food freshness.
Packaging Process
Vacuum Extraction
The machine first removes the air from the tray to reduce oxygen content.
Gas Mixing and Filling
A gas mixing system injects a controlled mixture of CO₂, N₂, and O₂.
Heat Sealing
The tray is sealed with high-barrier film to maintain the gas composition inside the package.
Role of Different Gases in MAP Packing
CO₂ (Carbon Dioxide)
Inhibits bacteria and mold growth.
N₂ (Nitrogen)
Replaces oxygen and prevents package collapse.
O₂ (Oxygen)
Maintains the natural color of fresh meat and certain foods.
Technical Parameters of the Automatic MAP Tray Sealer
| Modelo | TZ-320 | TZ-380 | TZ-450 | TZ-480 |
|---|---|---|---|---|
| Packaging Type | Tray MAP sealing | Tray MAP sealing | Tray MAP sealing | Tray MAP sealing |
| Packaging Speed | 2–5 cycles/min | 2–5 cycles/min | 2–6 cycles/min | 2–6 cycles/min |
| Tray Size (Max) | 320×240 mm | 380×280 mm | 450×300 mm | 480×350 mm |
| Gas Replacement Rate | ≥99% | ≥99% | ≥99% | ≥99% |
| Vacuum Pump | Built-in | Built-in | Built-in | Built-in |
| Sistema de control | PLC + Touch Screen | PLC + Touch Screen | PLC + Touch Screen | PLC + Touch Screen |
| Machine Material | Acero inoxidable 304 | Acero inoxidable 304 | Acero inoxidable 304 | Acero inoxidable 304 |
| Power Supply | 220V / 380V | 220V / 380V | 220V / 380V | 220V / 380V |
| Application | Fresh food packaging | Fresh food packaging | Fresh food packaging | Fresh food packaging |
Applications of the Modified Atmosphere Packaging Machine
The MAP packaging machine is widely used in the food processing industry.
Typical applications include:
- Fresh meat packaging
- Seafood packaging
- Prepared food packaging
- Fruits and vegetable packaging
- Bakery products
- Fast food and takeaway meals
The modified atmosphere packaging machine ensures product freshness, improved appearance, and a longer shelf life.
We also offer processing lines for vegetables, fruits, and meats—such as our chicken feet processing line—which can integrate with modified atmosphere packaging machines to form a comprehensive deep-processing industrial chain. If you’re interested, feel free to contact us for detailed machine specifications!
Technical Features of the MAP Packing Machine
- High-precision gas mixing system
- Automatic vacuum and gas flushing function
- Strong heat sealing technology
- Construcción en acero inoxidable de grado alimenticio
- High gas replacement rate up to 99%
- Compatible with different tray sizes
- Stable performance for continuous production
- Easy operation with pantalla táctil plc control
FAQ About Automatic MAP Tray Sealing Machine
What is a MAP packaging machine?
A modified atmosphere packaging machine replaces air inside the package with a controlled gas mixture to preserve food freshness and extend shelf life.
How much can MAP packaging extend shelf life?
Compared with traditional packaging, MAP technology can extend shelf life by 2–5 times.
What gases are used in MAP packaging?
The most common gases used in MAP packaging are: Carbon dioxide (CO₂), Nitrogen (N₂), Oxygen (O₂). Different foods require different gas ratios.
¡Contáctanos!
If you are looking for a reliable modified atmosphere packaging machine, feel free to contact us.
We can provide:
- Customized packaging solutions
- Different machine models and capacities
- Professional technical support
- Factory direct prices
Our engineers will help you choose the most suitable MAP packaging machine for your food packaging business.