如何将大量马铃薯资源转化为更高附加值的冷冻半成品？这是我们墨西哥客户——一家前瞻性农业加工企业面临的挑战。通过引入塔易兹的全自动冷冻薯条生产线，他们成功实现了战略转型。
客户背景与核心需求
我们的客户位于墨西哥的主要农业生产区，具有稳定的高质量土豆供应。作为美国快餐文化的关键市场，墨西哥对薯条的需求巨大且持续增长。客户充分认识到本地市场的巨大发展潜力。
然而，生产符合行业标准的冻薯条对一系列工序提出极高要求，包括清洗、削皮、切片、焯水和炸制。因此，客户的目标是投资一条全自动化生产线，能够实现连续、标准化生产，成品质量达到与国际领先品牌相当。
Taizy的解决方案
We provided our client with a 500kg/h frozen French fries production line tailored to their factory layout. Our engineering team designed an optimized linear layout to ensure smooth material flow.
整条生产线——从升降机、清洗机、削皮机、切片机到烫煮机、油炸机和速冻机——全部采用304不锈钢制造，完全符合墨西哥食品安全法规。
我们冷冻薯条生产线的核心优势
为满足客户对工艺流程与成品质量的高标准，我们在生产线的几个关键工艺上强调了设备优势：
Uniform cutting: high-speed rotary cutters slice peeled potatoes into fries with perfectly consistent length and cross-section (e.g., 7mm x 7mm). This uniformity is fundamental for ensuring even frying and a consistent finished appearance.
Precise blanching and color retention process: the cut fries enter the blanching machine. This equipment precisely controls water temperature to deactivate potato enzymes within a short timeframe.
Fully automated continuous frying: the fryer employs oil-water separation technology and an automatic residue filtration system to maintain oil cleanliness and extend its service life. Frying time and temperature are precisely controlled to achieve pre-cooking of the fries’ exterior and a golden-brown color.
Rapid freezing technology: the production line concludes with a blast freezer. A powerful cold airflow rapidly freezes individual fries within seconds, maximizing preservation of the potato’s cellular structure and original flavor.
我们的专业与细心服务
Provide comprehensive test operation videos: we conduct individual performance tests on each core piece of equipment (such as slicers and fryers) and send videos to clients demonstrating their functionality and processing results.
Thorough and secure packaging: we disassemble the entire production line into modular sections. Each machine undergoes meticulous waterproof and impact-resistant packaging before being securely loaded into sturdy wooden crates. Photographic documentation is provided for client verification.
Real-time video inspection support: before packing, we proactively arrange video calls with clients. This enables them to conduct comprehensive, real-time inspections of each machine’s materials, welding techniques, and motor brands—ensuring what they see is what they get.
积极的客户反馈与成功运营
设备到位后，客户本地团队在我们工程师的远程视频指导下完成整条生产线的安装与调试。
如今，客户的冻薯条已成功供货给墨西哥多家快餐连锁店和餐饮分销商。凭借其高品质和成本优势，市场份额稳步提升。